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Herbert Rodrigo Sumalinog

Herbert Sumalinog_CV_Site Fab’n Engr / Cons’n Supervisor

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Work Experience

September 01, 2016-July 13, 2018
BW Offshore Singapore Pte Ltd Construction Supervisor-Mechanical Lead

*    Supervision in the removal & re-instatement of all manualrnvalves, control valves, PSV’s, pumps, motors, heat exchangers (plate,rnoil/water, air fin), vessels and tanks and other equipment from the system asrnper conditioning assessment survey conducted by operation, commissioning &rnproject team.

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·       Carry-out assessment after dis-assembly, overhauling, cleaning andrnidentify parts to be renew, refurbish and for fabrication and machining,rnpolishing.

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·       Generate Site Instruction and work package for specific worksrnscope per equipment or items remove subject for renewal or refurbishments.

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·       Witness all testing requirement (stroke test, pressure test,rnpop-up test bolt torqueing) for all equipment after the refurbishment andrnre-assembly, pumps, accumulators, shaft alignment.

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·       Monitor and supervise the re-installation / re-instatement ofrnequipment / items that was                         previously removed.

rnrn·       Coordinates with equipment vendors for all refurbishment activity.
*       Coordinate with class surveyor forrn all equipment subject for class survey item.
*       Integration and completion of process pipingrn (Gas Lift/Export, Crude Oil, Water Injection) from
        ship-stationary &rn geo-stationary interface to topside piping.
*       Integration and completion ofrn utility piping from turret to topside (Firewater, Nitrogen, Plant Air,
        Instrument Air, Freshwater).
*      Supervision, installation &rn completion of hydraulic tubing for Locking mechanism, Swivel Barrier
        System, hydraulic ESD valves, subsea hydraulic, from Subsea/ESD/STP HPU torn turret and
        subsea interface.
*      Supervision, installation &rn completion of instrument & chemical injection tubing lines (Methanol,
        Wax Inhibitor, Scale Inhibitor, Asphaltene).
*       Carry-out MTO for all tubing fittingrn requirement.
*       Carry-out piping & tubingrn hydrotest package and boundary mark-up and includes supervision of
         oil,rn water, air flushing as per system requirements.
*        Supervision of outstandingrn structural fabrication and installation.
*        Supervision of equipment installation and completion, pull-inrn winch, riser winch, equipment
         skids.
*        Coordinate with electrical head in supervision of installing therncable & tubing trays from turret
          to auxiliary rooms.
*         Coordinate with QA/Qc for all complete installation of piping,rntubing, structural & mechanical
           items.
*          Sail away & sea fastening preparation of the turret forrnoffshore hook-up.
*          Generate work package & site instructionrn for the complete work scope.


May 4. 2007- May 31, 2016
APL Management Pte Ltd (NOV Company) Site Fabrication Engineer
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  • Project management and supervision, Offshorern hook-up & commissioning, Yard integration / completion, engineeringrn and technical assistance of; Submerge Turret Production/Loading (Buoyrn & Turret-STP/STL), External Turret Production/Loading (ETL/ETP) andrn Offshore Loading system; Stern Discharge System (SDS) offloading system
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  • Subsea project; Riser Basern Structure, Offshore Loading System (OLS) & Submerge Anchor Loadingrn (SAL) system
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  • Structural integrity and fabricationrn of turret & buoy module, mating cone module, cylinder/hull structure,rn piping fabrication and installation for production line, gas line,rn chemical injection line, equipment installation and pre-commissioningrn assistance and commissioning.
  • Supervision and installation of Swivelrn Assembly (Process, Gas & Water Injection Swivel modules) and HUSrn Swivel (Hydraulics Utility Swivel) and FOCAL Swivel (Fiber Optic,rn Electrical & Signal Swivel)
  • Supervision in the installation ofrn hydraulic winch system for riser pull-in, anchor pull-in includingrn hydraulic operated ESD Valves, Swivel Barrier system & subsearn hydraulic lines.
  • Generate, issue and implement workrn package & procedures on the following; STP shipboard equipmentrn integration, Mechanical Completion procedure, material handling procedure,rn structural integration procedure, turret-to-ship/topside interfacern procedure and commissioning procedure.
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May 19, 2004-May 4, 2007
Sembawang marine & Offshore Engineering Engineer
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  • Responsible in running the newly set-up Fabricationrn Section-Structural (under Opt’n & Support Dep’t): it includesrn requisition of tools, equipment, consumables, manpower training.
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  • Supervision in fabrication and erection ofrn 6-Deck/pancakes, Flare boom, Heli deck at Singapore yard; includesrn implementation of pancake lay-out plan @ quay side, implementation ofrn cutting plans for TKY structural pipes, cutting of node plates and primaryrn steel beams, fabrication & assembly and erection of pancake/deck,rn flare boom and helideck. FPSO LER Module, HVAC Decks, and otherrn structures.
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  • Supervision and implementation of TTPrn project specification, and applicable codes and Standards: Such as AWSrn D1.1, ASME, API, EEMUA, DIN and classification society: LR, ABS, DNV.
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  • Project supervision from fabrication torn erection of deck structures, pancake lifting and stuck- up of 4-modules.
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  • Material control and traceability againstrn TTP specification.
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  • Welding supervision / implementation as perrn WPS, Codes and project specifications.
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  • Supervision of engineering changes to sitern fabrication and erection.
  • Carry-out technical/site inquiry, as-built and site changesrn mark-ups to engineering for approval.
  • Coordination with other discipline inrn solving clashes and priorities/schedule of works.
  • Assist in supervision during equipmentrn installation and assembly of equipment packages.
  • Coordination with the Lifting Dept. duringrn heavy lifting of structures and equipment.
  • Mechanical completion, testing and finalrn documentation.
  • Carry-out weekly and monthly progressrn report.
  • Supervision in preparation, fabrication andrn erection of sea-fastening and load-out structures and coordination withrn the Marine Warranty Surveyors for a sound and safe module sea fastening.rn Also include the packaging and on-site location preparation of offshorern loose items.
  • Carry- out completion of all structuralrn outstanding works and punch list clearance.
  • Structural reinforcement, mechanicalrn handling items, access platform, drop object protection, sling rigging platform,rn monorails and other structures for the module, bridge and flare.
  • Weighing preparation for module, Bridge andrn flare boom.
  • Carry-out Load-out preparation, such asrn fabrication of sea fastening of skidding beams for topside from module torn Ship, bracings, and hydraulic strand anchor/retriever, anchoring of wirern rope, Sea fastening of Flare boom and bridge and other necessaryrn preparations.
  • Coordination with the Load-out contractorrn and Heavy lift contractor for any works undertaken.
  • Coordination with the Marine Warrantyrn Surveyor for any requirement for Job Safety Analyses, Load- out procedure,rn Sea fastening and sail away documentation.
  • Carry-out preparation, loading,rn securing and sea-fastening of all structural ship loose items.
  • rnrnArearncompletion, mechanical completion and other documentation and reports.
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February 29, 2003- October 31, 2003
Single Buoy Mooring Middle East (SBM) Structural Steel Inspector
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  • Review drawings, project specification, requirements, codes,rn standards and quality Action plan.
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  • Carry-out material traceability, dimensionalrn control and fit-ups during fabrication Pre-assembly and final erection.
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  • To ensure that the welding parameters suchrn as: WPS, welder qualifications, consumables and equipment meets and inrn accordance to requirements and specifications. 
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  • Conduct Visual Inspection as per AWS D1.1rn standard and ensure the integrity of weld joints.
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  • Witness and designate NDT points and as perrn project requirements.
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  • To implement and ensure that the additionalrn test requirements such as; hydro, air, vacuum, hose and chalk test must bern carry-out as per procedure, specification, and class requirements.
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  •  Perform in-process inspection and punchrn listing.
  • Issue non-conformance reports which did not conforms with thern specification and requirements.
  • Review QC packages and documentation andrn make sure all NDT requirements completed and accepted prior to testing.
  • Review QC dossiers and make sure allrn requirements such as; Material trace ability, Mill      certificates, mill test report;rn Fabrication drawing, welding map, piece marks and stamping, weld summary/rn trace ability; NDT reports, MPI, Ultrasonic test, X-Rays and Visualrn inspections must be consistent and comply as per project Specifications
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January 4, 2001-January 4, 2003
Sembawang Marine & Offshore Engineering Supervisor
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  • Preparationrn of Engineering Drawing; As-Built and Red As-Built Submission.
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  • Preparation, distribution, and supervision of Engineering drawingrn Changes to site.
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  • Responsible in monthly progress report.
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  • Responsible for client coordination for all site production.
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  • Conduct weekly Safety coordination meeting.
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  • Supervision to carryout lifting operation.
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  • Supervision in the implementation of sea fastening of platform,rn jacket leg, and equipment.
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Ø  MechanicalrnResponsibilities:

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  • Responsible in the implementation and supervision of mechanical,rn equipment and packages installation, levelling, alignment and installationrn of loose item and parts.
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  • Carry-out dimensional control of equipmentrn supports before and after welding.
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  • Carry-out necessary preparation includingrn fabrication of temporary loading structures and jigs.
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  • Conduct safety briefing prior to liftingrn operation and working in confined spaces.
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  • Coordination of QC personnel for dimensionalrn control, welding inspection.
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  • Supervision in the implementation of searn fastening of platform, jacket leg, and equipment.
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Ø  StructuralrnResponsibilities:

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  • Fabrication shop-in-charge and supervisionrn in pre-fabrication, pre-assembly of steel structures, including jigs andrn temporaries.
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  • Material Control and Tractability againstrn project specification and material requisition.
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  • Supervision and preparation of cutting plan,rn lay-outing, pre-fabrication of steel structures.
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  • Responsible in the implementation of sitern instruction and changes.
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  • Supervision in the implementation of searn fastening of platform, jacket leg, and equipment.
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  • Supervise and implementation of cuttingrn plan, lay –out, primer and final coating application.
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  • Carry-out supervision in fabrication,rn erection and assembly of top side platforms structures and decks, columnrn and stubbing guides.
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  • Responsible in the supervision ofrn architectural work such as: fire rated insulation and wall cladding.
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  • in the supervision of installing HVAC unit,rn condensing unit: fire, volume, by-pass dampers, Responsible silencers,rn blowers and diffusers.
  • Carryout and supervise sea fastening of jacket leg, topsidern platform and equipment.
  • Responsible in the full and sound MECHANICALrn COMPLETION.
  • Supervision in the implementation of searn fastening of platform, jacket leg, and equipment.
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February 20, 1999-April 14, 2000
Daelim Industrial Contractors Millwright/Mechanical Technician
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  • Carryout necessary preparation for works undertaken, safety measuresrn work procedures.
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  • Coordination of vendor’s representatives inrn the assembly of turbine- centrifugal and motor-reciprocating compressors.
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  • Carryout and established coordinates andrn elevation of equipment foundation.
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  • Carryout equipment levelling, alignment, andrn application of non-shrink and epoxy grouting.
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  • Carryout pre-commissioning, test run,rn vibration check, pressure and temperature check and critical trip speedrn shut down.
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  • Carryout vessel, column tower and reactorrn installation, elevation and plumpness check.
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  • Installation of center pipes, scallopsrn screen, internal mechanical parts, sieve trays, deck trays, rain deckrn trays, bubble trays, weirs and risers.
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  • Coordinationrn of Technical Advisers-Universal Oil Products during reactor activities inrn pouring of chemicals.
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October 1, 1997-November 5, 1998
Giantech Industries Inc. Project Engineer
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  • Torn manage and supervise the fabrication work at shop and at site.
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  • Preparation and implementation of work schedule.
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  • Material requisition and material take-off.
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  • To assist foreman in daily production jobs.
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  • Coordination and conduct safety briefing at site.
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  • Prepare progress billing.
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August 1, 1996-August 5, 1997
Shipdoc Corporation Project Engineer
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  • Supervisionrn in the installation and fabrication of crane boom, pressure vessel,rn accommodation ladder.
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  • Supervision of ship structural repair, re-plating at bulk head,rn side shell and cargo hold.
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  • Supervision in the architectural work of passenger ship; ceiling,rn internal walling, toilet module, passenger cabins, VIP suit rooms andrn kitchen rooms.
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  • Supervision in the installation and commissioning of shipsrn hydraulic ramp winches, ramp hook and locking system.
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  • Preparation of materials take-off and material request.
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  • Supervision in the overhauling of ships main engine, dieselrn generators, lube oil coolers and compressors.
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  • Prepare project tender costing, progress report andrn billing
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May 8, 1992-December 8, 1994
CF Engineering Project Supervisor
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  • Supervisionrn in the installation and fabrication of crane boom, pressure vessel,rn accommodation ladder.
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  • Supervision of ship structural repair, re-plating at bulk head,rn side shell and cargo hold.
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  • Supervision in the architectural work of passenger ship; ceiling,rn internal walling, toilet module, passenger cabins, VIP suit rooms andrn kitchen rooms.
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  • Supervision in the installation and commissioning of shipsrn hydraulic ramp winches, ramp hook and locking system.
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  • Preparation of materials take-off and material request.
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  • Supervision in the overhauling of ships main engine, dieselrn generators, lube oil coolers and compressors.
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  • Prepare project tender costing, progress report andrn billing.
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Summary of Skills

Project Management tExecute project management plan, QHSE project management system and project schedule. tCoordinate with contracts and cost control that the project is in budget. tCoordinate with engineering teams in all technical requirements, technical queries, site changes and all project specification and classification society and state requirements. tGenerate Work Package & Site Instruction for the complete work scope. tCoordinate with MC team, Commissioning, Project Leads and inter-discipline engineers and supervisor in project execution. tCoordinate with package engineers, procurements, and supply chain in timely deliveries of all CPI’s, equipment packages, spare parts and consumables. tLiaise and coordinate with Fabrication yard / shipyard project management in execution of the projects. tLiaise and coordinate with Company/Client, Equipment Vendors/Reps in technical issues and project requirements. Turret Mooring System Project Management (Specialist Field) tSupervision of structural steel work fabrication and erection, complete piping fabrication and installation of piping system, geo-stationary and stationary piping modules, swivel stack equipment packages, swivel barrier, ESD and TUTU & subsea HPU’s, Buoy & Turret modules, riser bell mouths, subsea riser to FPSO interface hang-offs, subsea riser base, pile and suction anchors, mid-level buoy elements (MLBE), hose reel, offshore loading system, buoy loading system, hawser reel system. tFamiliar and knowledgeable in full supervision up to completion of; submerge turret production (STP), submerge turret loading (STL), external turret production (ETP), external turret loading (ETL); Subsea-Single Anchor Loading (SAL); Subsea-Offshore Loading System (OLS); Soft Yoke Loading (SYL); Stern Discharge System (Hose Reel); Calm Buoy System and Stern Hawser Winch System. tKnowledgeable in spread mooring system & riser balcony arrangement. Structural supervision and Inspection tFPSO hull structure fabrication, sub-assembly and full steel works & blocks erection, flare towers, sea-chest, cargo/ballast tanks, ballast tanks, double bottoms. Topside & WHP pancakes & decks, TKY & Nodes joints, girders, beams, & columns, hulls, shells, blast panels, flare towers, accommodation, WHP, jackets legs, subsea structures, skidding shoe & beams, sea fastening & load-out preparation. tWitness all structural Critical Dimension Control prior to welding and observe welding sequence as per welding engineer’s procedures and method. tWitness all Post Weld Heat Treatment (PWHT) weld joints that are critical to all high stress joints and per AWS standard and project specifications. Machining supervision and Inspection tCoordination with On-Site Machining Specialist contractor on special, odd and large size machining surface. Witness 3D dimensional control (FARO) and total station dimension control (2D). Review and verification of DC result in accordance to design standard and acceptable tolerance on all critical machining surface. Piping supervision and Inspection tImplementation all piping project specs, piping system classification, P&ID & piping isometric, piping line list, valve list, equipment list, special item list, review test package limits. tPipe support fabrication and installation; pipe spool fabrication and installation, valves & in-line fittings items installation in reference to piping isometric & GA drawing, piping system Mechanical Completion. tWitness all Post Weld Heat Treatment as per ASME standard, class requirement & project technical standard & specification. tInstallation of all types of in-line valve testing, installation and accordance to pipe line system and isometrics; fabrication of dummy valves in-lieu complete piping system installation. tPipe Heat Induction Bend (3D-5D Bend) fabrication, testing and witnessing, as per ASME, DNV rules and technical standard specification. tPipe line hydro jetting, flushing, cleaning, passivation and preservation. tWitness, review and approved piping hydrotesting and piping test package and its test limits. tCoordination with N2He Leak testing team and shipyard and its subcontractor, Helium leak testing test package, pressure test requirement, flange joint integrity traceability for all hydrocarbon lines. tCoordination of Bolt Torqueing and Flange Management subcontractor for flange-to-flange joint and flange -to-equipment integrity and traceability. tCarry-out final line walk checking of each piping system before and after hydrotesting, re-instatement, MC completion and Commissioning of all completed piping system and hand over to Start-up Manager. Mechanical / Equipment supervision & Inspection tComplete equipment package installation and assembly for stationary and rotating equipment. tShaft alignment, piping tie-in & electrical interface of all rotating equipment. tStatic equipment installation of: Internal parts, trays, weirs, demister, baffles plates, mish screen, die electric coalesce, internal anodes and coatings. tPressure Test, Function Test, Factory Acceptance Testing and Witnessing, mechanical completion and pre-commissioning at manufacturers workshop. tEquipment preservation, protection and prevention as per OEM recommendation and project specification and procedures. tMachineries and equipment refurbishment, overhauling and repairs. Witness and inspect all pressure test, dynamic balancing, vibration test, temperature test and function testing. tCarry-out and supervise mechanical completion and pre-commissioning work. TUBING-Hydraulics, Air & Instrument Line Supervision & Inspection tCarry out MTO for tubing trays and supports, tubing quantity, tubing material grades, tubing fittings. tInstallation of all tubing lines in hydraulic and instrument air lines, fittings and trays. tReview and approved hydraulic oil tubing pressure test package, test limits and oil flushing cleanliness to NAS 6. Also, pneumatic pressure test for air line and instrument air system. tFamiliar and trained in Swagelok tubing product. tMechanical completion and commissioning of hydraulic system. tFamiliar in HPU unit, Swivel barrier, Winch hydraulics, ESD & Shut down valves and Pneumatic control units. Quality Control tMaterial traceability of plates, pipe, fittings, parts & supplies against supplier’s documents and project specs / technical standard. tCarry-out fit-up inspection for steel works and piping joints, Visual Inspection of welds, witness UT inspection for critical joint weld, review NDT documents and dossiers. tWitness welder qualification test, WPS test piece & PQR's, Mechanical testing and NDT. Observe and monitor production welding and welding performance, weld defects rate and weld repairs. tWitness and monitor; quality control, Dimension control and distortion control. tCarry-out inspection as per ITP and ITR's and project specification. tReview all NDT reports, weld logs and dossiers and final documentations. tWitness all Post Weld Heat Treatment as per AWS and ASME standard & project specification. tCarry-out inspection and witness of Equipment manufacturer’s design drawing, FAT, Function Test, ITP, ITR's and procedures. tFPSO hull structure fabrication, sub-assembly and full steel works & blocks erection, flare towers, sea-chest, cargo/ballast tanks, ballast tanks, double bottoms. Topside & WHP pancakes & decks, TKY & Nodes joints, girders, beams, & columns, hulls, shells, blast panels, flare towers, accommodation, WHP, jackets legs, subsea structures, skidding shoe & beams, sea fastening & load-out preparation. tWitness all structural Critical Dimension Control prior to welding and observe welding sequence as per welding engineer’s procedures and method. tWitness all Post Weld Heat Treatment (PWHT) weld joints that are critical to all high stress joints and per AWS standard and project specifications. tInstallation of all types of in-line valve testing, installation and accordance to pipe line system and isometrics; fabrication of dummy valves in-lieu complete piping system installation. tPipe Heat Induction Bend (3D-5D Bend) fabrication, testing and witnessing, as per ASME, DNV rules and technical standard specification. tPipe line hydro jetting, flushing, cleaning, passivation and preservation. tWitness, review and approved piping hydrotesting and piping test package and its test limits. tCoordination with N2He Leak testing team and shipyard and its subcontractor, Helium leak testing test package, pressure test requirement, flange joint integrity traceability for all hydrocarbon lines. tCoordination of Bolt Torqueing and Flange Management subcontractor for flange-to-flange joint and flange -to-equipment integrity and traceability. tCarry-out final line walk checking of each piping system before and after hydrotesting, re-instatement, MC completion and commissioning of all completed piping system and hand-over to Start-Up Manager.
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